To keep you updated, I am begrudgingly performing a rolling upgraded (accidentally upgraded one so now I am bottled necked into doing them all).
Adding a few nodes seems to have stabilized it (slightly) I will keep you posted. At the current size we went from 3 masters 3 data to 3 masters 6 data. If this was enough to save our cluster I will ping this thread if not you will hear back from me
As David mentioned its very unlikely that a _search would cause any instability on your cluster.
However I have had experience with crazy aggregations causing node stability issues - even on the current version. Particularly when Kibana times out and the user just keeps clicking to rerun the query - when the first, and the second and the third have not completed.
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